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There are three articles on 'air space' this issue - be sure not to miss any of them!

 

On ModelFlight #42, 'Grapher' raised some interesting questions on electric flight, to which there is some response on post box.

On the last two issues, we've also had some pictures of really nice and fairly large electric scale models from John Anderson from Georgia, USA. Clearly, John has gone some way down the electric road, and so I asked him if he might have some useful comments to make arising from his own experience. John has kindly responded with some real practical information and advice, but he is most anxious to emphasise that he in no way considers himself an expert and would not wish me to portray him as such.

Things I have learned about electric power for model airplanes

By John A. Anderson

 

First I want to say I am not an expert in the subject and don’t pretend to be. I am as confused as most people when they first start with the Electric Powered Model airplanes.

What little I do know I learned the hard way with several failures to find out what not to do. There are many experts out there that know all about it and will tell you so. I talked to some of them and they had me more confused than ever. There is just no way to tell what power to expect from what motor and battery combination except for a rule of thumb that does seem to work. It is said that in order to fly good, a sport model has to use 50 watts of power for every pound it weighs and 75 watts for good acrobatic performance. I haven’t found a good way to determine the wing area required though and have always guessed at the power needed.

I like building scale models and found that most of the kits and the plans for glow plug powered models are very heavy. The reason is that these engines vibrate quite a bit and the models have to be strong. Also a lot of builders will tend to build an airplane stronger than needed anyway.

The motors are rated very different depending on who makes them. Some are called 280 and some 400 also 600 and so on. I found that Astro flight has a more simple rating system such as .05 .025 .40 and so on. This is to compare with the Glow plug engines. I have found that it is not at all accurate though, as the batteries used have more to do with the power than anything else does. The more cells you are able to use the more power the motor develops. That is up to the maximum amp rating of the motor and over that you will burn it up in very short order. Also the propeller has a lot to do with the power developed. The biggest difference though is with geared motors. The gear ratio changes the RPM of the prop. There are several web sites that I find help me decide on what to use for power. One is www.astroflight.com/ another one is www.newcreations-rc.com/ - both give information on the products that are available.

Some people have had good results with cheap so-called Can motors. I have not. I find that the way to save money is to buy the best available that you can afford. Usually the cheaper the product the less use you will get out of it before it goes bad. Also some of the motors are not all that good.

johnsEaglet.jpg (30156 bytes)The gear box that goes on the motors gives the motor the ability to turn a bigger propeller and that in turn gives more pulling power. I have an Astro .020 brushless motor with a 3.3 to 1 gear ratio that turns an 11x7 prop at 5000 rpm on 7 cells. This I have in my Eaglet, which weighs 3 pounds ready to fly. It is a great flying airplane although it calls for a .05 for power. I think that the brushless motor is the way of the future for electric models.

Mono1.jpg (20150 bytes)I have two Monocoupes that were designed by Frank Mizer for Glow plug engines and should weigh about 5 pounds (Email truescale@aol.com ). I have the turbo 10/20 brushless motor in each of them. This is the Max Cim motor sold by www.modelelectronicscorp.com/  It is a brushless motor with a 3 to 1 gear ratio. It is very expensive and also very heavy but has a lot of power. The first Monocoupe that I built has 14 1700 SRC mAh cells and weighs 7 pounds. The batteries alone weigh 28 ounces so the motor, gear box controller and batteries make it very heavy. With only 65" wing span it has a high wing loading. However, to my surprise it flies great with a 14x8 propeller. I don’t have any idea how many watts it is using or how much RPM it is turning but it flies great at about half throttle in cruise.

The second Monocoupe has the same construction from the same plans. It has the same kind of motor but has 16 2400 SRC cells and weighs almost 7½ pounds. The batteries alone weigh over 2 pounds. It has not been flown yet but I believe it will do well.

The main thing I learned is build what you want to and keep it as light as possible. Choose what power you think it should use and try it. The more capacity the batteries have the longer the motor will run but the all-up weight will be increased. I like the Astro motors because there are no surprises and the quality is great. I know there are other motors that may be as good but with Astro you always know what you are getting.

The cost of getting started can be great but there is no messy airplane to clean up. It is quiet, always starts easy if wired correctly and no fuel to buy and carry around. There are new batteries becoming available that give more power and weigh less so the possibilities are much more for the future. Every day there are new products becoming available and more interest in the electric power. The small so-called park flyers are the latest thing and I must admit they are interesting. Most of the scale models are big and heavy but when powered with the right motor will fly more realistic and look like a real airplane when in flight. I guess it all depends on what you decide you want to build or fly. There are so many possibilities that nothing would surprise me any more with the electric powered models.

Some good sites for learning much about the electric power for flight are as follows. The E Zone also New Creations R/C and Astro Flight and The Future is Electric.

I have always had good results with the Astro motors and on their web site they have charts that state the number of cells to use and what prop  giving the power developed, plus other information. 

Motors

The motor with direct drive will give a very high RPM with a small propeller. This would be good for a faster airplane that does not weigh so much.

The geared motor will fly a bigger and heavier airplane at slower speeds using much bigger propellers.

The brushless motors are more efficient and will give more power for the weight and they can use smaller batteries. In a speed controller you want to get one that will handle the power that you want to use. A lot of them have a feature called BEC. That is a battery eliminator circuit. Usually this will work with the smaller battery pack, some up to 10 cells. When using this feature you don't need another battery for your radio receiver. Almost always when using over 10 cells the BEC won't work. 

Props

Master Air Screw makes several propellers for electric only. They have thinner blades and usually are more efficient. The balance of the propeller is most important on the electric motors. It is possible to fly big heavy models using gear ratios that let you swing a bigger propeller also. The Hangar 9 Cub will fly with power to spare with an Astro geared 40 and an 11x8 prop on 18 to 20 cells, for example. 

I really don't know how to tell what combination of batteries and what motor for what airplane. This is very hard to tell because the weight and wing area have a lot to do with it. Also there are a lot of cheap junk motors sold now.

I will be glad to help anyone that has a question that I can answer. I however am still very much in the learning stage and have to do things by trial and error.

John

Thanks for a very informative article, John.

If you want to contact John, his e-mail address is elmodl49@aol.com but be sure to put the word 'electric' in the subject box to ensure that John will open it.

More input on this subject will be very welcome - maybe somebody knows of a good, straightforward book that will guide us through the technical jargon jungle! The Astro Flight site referred to above has a brilliant chart showing motor and battery-pack recommendations that will take a lot of the guess work out of it.

more

This and that

by Grapher

wing strut fixing

I thought that you would at least like to see one solution to the wing strut problem and one which looks so tidy.

Strut fix 03.jpg (7822 bytes) Strut fix 04.jpg (6507 bytes) Strut fix 05.jpg (15596 bytes)

The pictures of the wing strut solution come from my ARTF Piper Cub which I have heavily modified.  The only truly significant mod has been to meet the very concerns expressed in 41 and relating to Reg's Citabria, i.e., the repeated screwing in and out of small screws into the wing as suggested by the plans.  I show the captive nuts used which are 3mm.  There are several types but these are very neat, they have a backplate and a milled collar which takes epoxy resin very securely.  They are also very conveniently about 6mm deep so can be counterbored into a small piece of 6mm ply.  It is necessary to fit this plate between a couple of ribs or a rib plus an inserted "dummy rib" and that is a bit of a fag but more than worth it when the result is such a secure, re-usable anchor.  The other end could be handled in a number of ways but I selected a piece of Dural and mounted it with the Cub u/c rig as can be seen.

small gear puller

Gear Puller.jpg (4854 bytes)The gear puller comes from Ernie Moorcroft whose E-mail address is ernie@moorcroft.freeserve.co.uk.  It is essential kit for the electric flyer especially if  you are experimenting with umpteen gearboxes and motor combinations.  I heartily recommend the puller at £6 with 4mm and 3mm adapters complete.

 

 

snap catches

SnapFast.jpg (7356 bytes)The snap catches are some that I have researched and are ideal for glider canopies.  Trouble is I have to buy a quantity of 1,000, yes one thousand!  I am getting together a few guys and we are going to buy a 1000 and split them.  If there is any interest out there I would be prepared to supply say 20 at a time but charging about £2 plus pp.  I use this type of fastener on the Elipsoid and it is great.

 

transport box

Transporter.jpg (24414 bytes)The box was made so that I could lay it in the back of my Puma and then pack other a/c on top of it.  I find that this layering technique gets me as many as four models in this little car.  Folk are amazed as they keep coming out when I unpack.  Anyway, the box does not need any skill to make - I would assert - and if there is an interest then I would put a construction article together.  I simply did not think of taking pictures when I made it up but the technique is very straightforward and I could illustrate it by taking close-ups of the finished box.  

If you would like to see a construction article on this useful transport box, e-mail Reg from the link at the bottom of this page and I will take Grapher up on his offer. If you're interested in obtaining some of those little snap catches from Grapher, get in touch with him at grapher@ntlworld.com .

COMING SHORTLY FROM GRAPHER - BUILDING A CAMERA RIG

 

more

A Safe Way to Smoke!

Carl Layden

Many modelers have often asked, how do I add a smoke system to my plane? Is it worth the effort? Is it difficult? And how much is it going to cost? The answers to these questions can be, easy, YES, no, & not too much.

This project is targeted at large airplanes with gas engines of 20 cc or bigger. The system does add weight so it is best for planes with 2m spans or bigger. I haven't tried it on glow engines. The parts required to complete the system are not expensive. The prices quoted are in Canadian dollars and are based on local prices.

Parts List
1 Mikuni Fuel Pump (for snowmobile) Part number: DF44-211-D $15 (used) $29-$39 (new)
1 20oz Du-Bro fuel tank (use same size as fuel tank) $8
1 Du-Bro gas conversion stopper $2
1 meter of large neoprene fuel tubing $5
1 Du-Bro Super Smoker Valve (or B&B, Perry, other) $15
3 Pressure nipples (inside diameter of 1.5 mm or more) $2
1 gas safe "T" fitting for fuel tubing $2
1 Fuel 'Dot' $3

smoke3.jpg (23148 bytes) smoke1.jpg (26089 bytes) smoke2.jpg (20115 bytes)

The first order of business is to tap the crankcase for a pressure nipple for the fuel pump. If you don't have experience with disassembling engines find someone to do this for you. Don't attempt to tap the crankcase with the engine assembled. It is very important that no filings from drilling the hole get inside the engine, they will destroy bearings and cylinder walls etc. Bottom line, if the engine isn't tapped for crankcase pressure, get someone with experience to do it. The pressure nipple should have an inside diameter of 1.5 mm or bigger.

Mount the Mikuni fuel pump on the outside of the firewall. Using some of the neoprene fuel tubing connect the crankcase pressure tap to the center fitting on the fuel pump. You may need to stretch the tubing to get it to fit over the nipple on the fuel pump. It helps to warm the tubing and use needle nose pliers.

Put the fuel tank together using the gas conversion stopper. Use a three-line system, fill line, pick up and overflow. Place the smoke oil tank as close to the CG as possible or a little in front of the CG - it is very important not to put the smoke oil tank behind the CG as the weight of the oil will make the plane tail heavy. Route the overflow out the bottom of the fuselage, leave it open. Use the "fuel dot" for the fill line. Put the fuel dot in a convenient location on the side of the cowl or fuselage. Route the pick-up line through the firewall and connect it to the in line on the Mikuni fuel pump. The in line is marked with a "ß" pointing toward the center of the pump.

Next you will need to modify the Du-Bro "Super Smoke Valve" - if you aren't using this type of shut off valve you can skip this step. Disassemble the smoke valve, remove the five screws. Reassemble the valve without the center "pincher"; use only the 4 screws for the corners. Now you need to enlarge one of the holes to fit the neoprene tubing. The hole is currently 1/4 inch; using a 5/32 drill bit enlarge the hole. Disassemble the valve again. Put the "pincher" back in place, you should also put the neoprene tubing through the valve now (use the enlarged hole) as it is much easier while the pump is apart. Re-assemble the pump.

Mount the smoke valve (shut off) on the firewall and connect it to servo using a 4-40 push rod. Connect one end of the tubing from the valve to the Mikuni fuel pump "out". The out line on the pump is marked with an arrow pointing away from the center. Connect the other end of the tubing to the "T" fitting.

The final step is to connect the tubing to the muffler. Just about any muffler will work. I use a Bennett muffler. The Bennett smoke muffler does work to produce smoke, however I don't recommend it, as it is very LOUD! It isn't hard to modify any muffler for smoke oil  - you merely need to add pressure tap nipples for the smoke oil. Basically tap the muffler for 2 pressure nipples on opposite sides 1-2 inches away from the exhaust port on the engine. Pre-heating of the fluid is not necessary.

There are many smoke oil recipes available on the net. I have tried some of them (transmission fluid mixed 2 to 1 with diesel fuel). The best smoke oil I have used is MDW Super-Dri Smoke Oil. Unlike fuel, hobby shops can ship smoke oil. You may have access to a different oil that may work - examples include theatre mist or fog fluid, concrete form oil. I do recommend the Super-Dri for best results.

Now it's time to try out your hard work. Try the smoke system on the ground for the first time. With the engine running at full throttle turn on the smoke (I use the retract channel). It should take 1-2 seconds for the smoke to start. Repeat the process turning on and off the smoke to ensure that the valve is working correctly. Caution should be used when turning on the smoke at idle speeds, it is possible for the oil to flood the engine and cause it to stall. I only use smoke at 1/2 or greater throttle. Once you have your smoke system working to your satisfaction, fuel up gas and smoke oil and go for that first hop. Be ready to turn off the smoke. It is possible to lose sight of the model when going vertical or when turning away from your self. Make first flights using smoke a few mistakes high until you get some practice using the system.

Carl001.jpg (9972 bytes) Carl009.jpg (15728 bytes) 003.jpg (4938 bytes)

The plane is a Eurokit Extra 260 (2140), the span is 84 inch or 2140mm. I use a Quadra 52 for power and a JR 342 runs the Hitec 605 servos. The plane has about 25 flights on it. I enjoy flying this plane - it performs very well. The downside of the smoke system is I don't get to enjoy it. I've received very positive feedback, everyone loves it. I'm too busy concentrating on the plane to see the smoke!

If you have any questions about this project I can be reached at laydenc@nbnet.nb.ca  For more pictures of this smoke system at work visit the gallery section of  www.rcflyers.nfld.net 

Carl is Atlantic Zone Director of MAAC, the national model aircraft association in Canada, and a member of St John's R/C Flyers, Newfoundland, Canada.

 

 

Air space is here for anything you might like to write up of model flight interest. Tell us about your particular branch of the hobby, d-i-y projects, review a kit, or pass on your modelling hints and tips for instance.  Have a go and get your work on the web!

 

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