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four stroke safety

by Mike Goldby, BMFA Development Officer
and input from Michael Rudge
EVERY day, the staff at Chacksfield House (BMFA headquarters), deal with a host of enquiries and correspondence from our members and clubs. However, we view this as one of our most important tasks and an integral part of our membership and club services. We are always grateful to hear from our members especially on safety issues and in particular, when we can learn from others' experiences. One such experience is related below.

Most of us are aware that 4-stoke engines can shed propellers due to the retaining nut being "shocked" loose due to a backfire or rough running. To their credit, the manufacturers of 4-stroke engines have provided us with propeller locking systems that largely overcome this problem, such as lock nuts, propeller driver rawl pins, multi-point mounting, etc. However, these systems were developed following experience with the early engines and as a result many older engines are still in circulation without any form of propeller locking device.

 

Such a situation led to a propeller being shed on a 10cc four-stroke being operated by one of our members resulting in thankfully no more than a gashed hand requiring stitches. However, the propeller travelling at some speed missed his head by inches.

Our advice is to ensure that you do not operate any 4-stroke engine that does not use some form of propeller locking, such as a lock nut. If in doubt, seek advice from your engine distributor to ascertain if a modification is available. It may cost you a few pounds but it could also prevent a nasty accident to either you or your fellow flyers. You should also consider the use of approved safety goggles for starting and running any engine. My goggles cost just a few pounds and are now in my flight box!

Reproduced by kind permission of the British Model Flying Association from BMFA News June 200 issue. For full information about the BMFA, including membership details, visit their website at http://www.bmfa.org  

 

dawn breaks . . . !

No, I'm not referring to the start of the day, but to the near-demise of my Yamamoto 1600 trainer, Dawn!

Yesterday as I write this (i.e., June 17), was a gloriously sunny day but surprisingly windy. All the same, we were flying and I was under instruction from Gordon who rotated my model and handed over to me (we were flying on the buddy box). I was feeling quite pleased with myself as, after that, Gordon had virtually nothing to do and my flight was going well. After a bit of enjoyable free flying, Gordon got me to do a couple of practice landing circuits and then told me to bring her in. The wind was in an awkward direction, making it necessary for us to land almost nose-in across the short direction of our rectangular field and over a power-line which runs along the back edge. You've guessed it - I hit it! My instructor was watching my approach and, like me and others on the field who were watching, thought I was clear and forward of the power-lines, but not so. The model hit the lines head-on and dropped into the green wheat field below.

Here's the damage - and that wide open crack extends right down the other side of the fuselage as well. The power-line hit the cowl just below the nose of the plane and then caught on the nose-wheel leg immediately below the cowl. The force of the blow attempted to fold the fuselage at that point, cracking it open like an egg, as you see!

The retaining clamps holding the nose-leg to the engine mounting wall were broken, as well as a fair bit of damage to the underside of the cowl as seen on the right. That long split running from the nose-leg looks as though the complete engine housing from the firewall forwards flexed a fair way down with the large spring coil doing the damage seen in the lower half of the picture.

When I picked the plane up and took a first look at the damage, I thought I would be needing a replacement fuselage and cowl, but the general consensus on the field was that it could all be repaired, so I determined to have a go.

After a quick dash to Neville's (our local friendly model shop) before he closed, I was soon back home with my repair kit - some Flair quick-drying epoxy (not much of that for your money!), a strip of fibre-glass bandage and a dual pack of NHP Nice-n-Simple finishing resin. 

I followed the suggestions of the lads at the club and carefully closed the crack, joining it with the quick drying epoxy to hold it back in position ready for the bandage. I couldn't do it in one go, but did it in about three stages, physically holding the joint until the resin went off sufficiently to hold it together. Then it was a simpler matter to apply a thin coat of finishing resin around the crack on the inside of the fuselage and bridge the crack with the bandage, pre-soaked in resin and applied in a few slightly overlapping pieces. The cowl was dealt with in just the same way but I was not happy with the outcome and eventually decided to replace it. There were one or two places where the outer surface of the fuselage had chipped off, so they were filled with a little filler and when everything was set firm and dry, all the joints were sanded ready for finishing.

As well as the cowl, I also bought a decal sheet from MFA Como Drills, the distributor of the Yamamoto 1600, and applied new side stripes and forward window decals as well as my own home-made name decals. I didn't manage the nice smooth finish to the crack that I had hoped for, but at least she will fly again, albeit slightly battle-scarred!

 

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